At first glance, a weighbridge may not stand out as a key factor in enhancing productivity and profitability. 

However, they’re a huge valuable asset, especially if heavy goods vehicles are a part of your operations. 

If you are in the market for an industrial weighbridge, there are some essential features that you need to look for. 

The development of technology has allowed weighbridges to grow beyond simply weighing objects. 

Now, they have evolved into powerful management tools that serve as an important critical control point and provide vital information about the supply chain. 

Not all weighbridges are created equal, and it is important to find one that meets your specific needs. 

In this blog post, we will discuss five of the most essential features that you should look for in an industrial weighbridge.

1. Quality Design

Whether you go with an above-ground weighbridge or a pit-mounted one, make sure the structure is well constructed, designed, and installed. 

There are certainly some models that are much more affordable than others, but each of these varies widely in terms of quality. 

And yes, cheaper versions may be appealing from a CapEX standpoint at first, but the price might indicate that corners have been cut in terms of materials used and overall engineering may not endure time. 

Because weighbridges are subject to continual heavy usage in often harsh and extreme environments, the deck may undergo quite significant expansions and contractions. 

It also emphasises the importance of excellent design and engineering, as well as the reasons why a construction with few moving elements, high-quality materials, and an established track record that is appropriate to site conditions is so important. 

Lastly, drainage is also essential, since a build-up of moisture can harm the weight sensors (load cells) and cause them to corrode and collapse.

2. Load Cells

The load cells are one of the most significant elements of a weighbridge, if not the most important, so be meticulous when selecting them.

Because they are subjected to frequent usage in harsh conditions, the design, materials, and application of the load cell all must be considered since they must be sturdy and dependable to provide accurate readings. 

The material of choice for load cells is stainless steel. To endure the elements as well as high-pressure cleaning, the cells must be sealed. 

You should also verify that the mounting assemblies are strong enough to function effectively under continuous high pressure.

3. System Integration

The most significant change in weighbridges has been in the area of software functionality. 

Your system may provide a wealth of management information, allowing for better cost control, efficiency gains, fleet management, invoicing streamlining, regulatory compliance, fraud prevention, and security improvements to name a few. 

So consider what functions you’ll need from your weighbridge software, as well as whether any system you pick is future-proof.

4. Speed of Use

Traffic management is a critical aspect of every weighbridge. 

Is it simple for vehicles to enter and exit the structure? 

The faster a weighbridge can be used, the more vehicles you can get through your facility in a day, and this raises productivity and profitability. 

When considering speed, two things come to mind: the time it takes for a vehicle to stop and the time it takes to receive a printout or digital display of the weight. 

The first thing that will affect the time it takes for a vehicle to stop is the type of weighbridge you have. If you have an above-ground weighbridge, the stop time will be much shorter than if you have a pit-mounted weighbridge. 

The second thing that will affect the speed of use is how the weight is displayed. If you have a printout, the weight will have to be manually entered into the system, which will take longer than if the weight is displayed digitally.

5. Service and Support

Although this is not a physical feature of a weighbridge, it is nevertheless very important. 

A weighbridge is a complicated machine. A professional must maintain your weighbridge on a regular basis in order to keep it in excellent functioning. 

In other words, you must choose an established, reputable supplier to be sure that when you buy a weighbridge, you also have the option to get regular maintenance from the same company. 

This is crucial since by utilising the same business for your maintenance requirements, you can be certain that they have the necessary knowledge in the specific make and model of weighbridge that you buy. 

Wrapping Up

Weighbridges are an essential part of many industries, from waste management and recycling to construction and transportation. 

An industrial weighbridge is a significant investment, so be sure to do your research before you make a purchase. 

Consider the essential features that we have discussed in this blog post, and you’ll be well on your way to finding the perfect weighbridge for your needs.

If you need help choosing an industrial weighbridge or would like more information on the products we offer, don’t hesitate to contact us. We would be more than happy to assist you in any way we can.

You may also like:

1. 4 Key Considerations Before Installing a Weighbridge
2. Important Questions to Ask Before Buying a Weighbridge
3. The Dangers of Driving an Overloaded Vehicle

The post Essential Features You Need In An Industrial Weighbridge appeared first on Weightru.

If you run a business that involves the transportation of goods, then you know how important it is to keep track of the weight of those goods. 

And this is where a weighbridge comes in handy. A weighbridge allows you to quickly and easily measure the weight of items, which can help you make better business decisions and enhance your efficiency and productivity. 

In this blog post, we will discuss 10 of the top benefits of having a weighbridge for your business!

1. Saves Costs

If a vehicle is not completely loaded, it may cost the business money, which means revenue would have been boosted had there been fully loaded vehicles. 

When using a weighbridge, on the other hand, the amount of space in the vehicle will be utilised at its optimum level. 

Plus, overloading degrades the performance and reduces the life of vehicles, as you already know. 

A weighbridge can assist a business to avoid overloading its vehicles and reduce the cost of replacing them.

2. Saves Time

Accessories for weighbridges enhance the usefulness of your equipment. 

Driver-operated terminals are one such technology, allowing the driver to complete the loading process from inside the cab, speeding up the procedure considerably. 

In addition, you may add vehicle barriers and guide rails to regulate the flow of traffic and prevent vehicles from falling off the weighbridge. These barriers provide for a more regulated system as well as reducing costs associated with vehicle damage on the platform.

3. Driver Operated Terminals 

With driver-operated terminals, a company may take advantage of the real power of a weighbridge. 

A simple driver interface can be voice activated, making the whole process of vehicles entering and leaving your site easier. 

The terminals come with unlimited storage capacity for information about the trucker, the supplier, weight and product data, allowing you to have all of the information you need for operation.

4. Improves Safety

If someone wants to work, they should not be made to feel uncomfortable at their place of employment. 

A weighbridge provides assurance that the vehicle being driven is completely suitable and fit for the purpose for which it is used. 

Furthermore, reducing vehicle overload increases the safety of other road users and lowers the chance of damage to roads, overpasses, and bridges. 

As a result, from a road safety perspective it is critical to load vehicles properly; weighbridges are one of the finest methods.

5. Traffic Management

You won’t be reliant on drivers coming and going from the site if you use an automated weighbridge system. 

Combining automated traffic management systems with driver-controlled weighbridges allows you to maintain complete control over the number of vehicles entering and leaving your site while removing any concerns about congestion.

6. Automatic Licence Plate Recognition 

ANPR cameras can be integrated with automated weighbridge software, giving your site an additional layer of security and help to deliver a smooth transmission of information within your database.

7. Compliance

Overloaded vehicles’ fines and penalties are a complete waste of money. 

But you don’t have to pay such fines. A weighbridge will guarantee that your vehicle fulfils the requirements of the law, particularly in terms of payload.

8. Fast Supply Chain Management

An improved system for inbound and outbound vehicles will have a significant influence on your business if you are an important part of the supply chain or a specific product’s transmission. 

You can position your clients as leaders in their industries and provide them with answers to their issues as a faster and more dependable company.

9. Advanced Vehicle Management

A weighbridge may be used as a vehicle management system that interacts with other business software to undertake deep analysis and generate reports.

Using such analytics and reports, a company may improve its fleet management operations.

10. Customer Protection

To safeguard consumers that acquire items from your fleet, you may use a weighbridge to get precise vehicle measurements. 

Because the price of many items is determined in part by their weight, it’s critical to make sure that your weighing equipment and procedures are suitable to ensure that consumers aren’t misled. 

Customers may express their dissatisfaction and testify to its impact on business performance. 

When customers are unhappy with a service, regardless of the company’s reputation or standing in the community, it can have an adverse influence on consumer confidence.

Final Words

A weighbridge is a significant investment that will contribute to the success of your operations. 

These are just some of the top benefits of installing a weighbridge for your business that will ultimately benefit your bottom line and boost productivity in your workforce.

For more information, please contact us today.

In the meantime, take a look at our weighbridge solutions here.

You may also like:

1. 6 Reasons Why Your Business Needs a Weighbridge 
2. The Positive Side of Weighbridge Automation
3. Weighbridge Fraud: 5 Crafty Ways Truck Scales Can Be Tricked

The post The Top 10 Benefits of a Weighbridge for Your Business appeared first on Weightru.

You’d be surprised how many people think that once their weighbridge has been installed, that’s it. 

However, maintaining accurate weight data is critical for businesses of all sizes, whether you’re a small business that relies on accurate weights to stay competitive, or a large corporation with hundreds of employees and products to track, weighbridge calibration is essential. 

Otherwise, it’s possible that you’re exposing yourself to prosecution or giving away valuable goods and profits without realising it.  

Regardless of how robust the initial design and construction of the weighbridge is, it will require regular maintenance and annual health checks. 

In this blog post, we’ll discuss the importance of calibrating your weighbridge regularly and why it’s critical for businesses of all sizes.

What is Weighbridge Calibration?

Weighbridge calibration is critical to achieve accurate weighing results, and ignoring this important service turns measuring into guesswork. 

Unfortunately, the accuracy of weighbridges becomes less reliable over time, as a result of normal wear and tear and other external factors. 

But the life of your weighbridge and its weighing accuracy is greatly prolonged when combined with periodic calibration and frequent routine testing. 

In simple terms, calibration is the process of ensuring that a measuring instrument’s performance matches the standard of known or traceable accuracy; the measurement error is the difference between the measured value (the reading) and the correct value (the reference weight).

Legal Requirements

If you’re using your weighbridge for trade, there’s a legal requirement that it maintains the claimed accuracy (within specific limits) at all times. 

Anyone who uses a weighbridge should have it checked once a year to ensure compliance. Under the Weights & Measures Act 1985, Trading Standards have the authority to shut down weighbridges that do not fulfil performance standards and impose fines on operators. 

Plus, if significant components such as load cells or weight instrumentation have been replaced, the weighbridge must be re-verified by law. 

It is also worth noting that if your company vehicle gets pulled over to be weighed by the DVSA and they find it’s overloaded, then you and your driver can face criminal charges. 

It’s no defence to claim that your weighbridge proved you weren’t overloaded. If your overloaded vehicle is involved in an accident, the same may apply.

The Benefits of Weighbridge Calibration

Calibration performed by an authorised provider ensures that weight measurements will be correct, improving industrial processes and therefore increasing profitability. 

Ultimately, your weighbridge will get the green light and be deemed fit for purpose, which means you can operate in confidence knowing you are within what is deemed acceptable. 

Furthermore, the lifespan of your weighbridge will be extended as many faults can be rectified before they become irreparable. 

Not to mention, calibration will highlight any signs of ageing and wear and tear, which will allow you to source replacements in plenty of time. 

These types of assessments also guarantee that your firm fulfils restrictions governing the weight of items, vehicles, and anything else that is measured in the same manner. This helps to improve your company’s reputation by ensuring consistent and accurate readings.

The Risks of Using Non-calibrated Weighbridges

Failing to calibrate your weighbridge and adhering to legal requirements can cause issues both in the short and long term. 

Consequently, failing audits leaves your business open to financial penalties, and as a small business, this could cripple your entire operation. 

However, further issues can come from customer complaints if your service falls below what they expect, therefore negatively impacting your company’s reputation. 

In addition, there’s also the risk of cost: failing to calibrate your weighbridge means you may need to repeat and correct your work (which costs money). 

Lastly, if you don’t calibrate equipment properly, you’ll be unprepared in the event of a full breakdown. 

Rather than having spare parts on hand, you might find yourself unable to work and forced into unscheduled and costly downtime as a result of not having replacements.

The Bottom Line

Clearly, the calibration of scales is critical and non-negotiable. 

You not only gain from calibration, but you also avoid a lot of headaches. 

Furthermore, you have an ethical obligation to the individuals who rely on your readings to maintain them as accurate as possible and keep operations running smoothly.

To find out more, please get in touch today.

In the meantime, take a look at our weighbridges here.

You may also like:

1. 6 Reasons Why Your Business Needs a Weighbridge
2. A Complete Guide on Weighing a Lorry
3. How to Increase the Durability of a Weighbridge

The post The Importance of Weighbridge Calibration appeared first on Weightru.

Vehicle weighing machines are an important part of many industries.

They are used to measure the weight of vehicles and cargo, which is essential for ensuring safety and compliance with regulations.

Weighing machines come in a variety of different types, each with its own advantages and disadvantages. In this blog post, we will discuss how to manage the cost of different kinds of weighing machines.

General Costs

Different types of weighing machines have different costs.

The most expensive type of machine is the static weighing machine, which can cost upwards of £75,000.

For most businesses, however, the cost of a static weighing machine is not feasible. So, the next most expensive type of machine is the dynamic weighing machine, which typically costs between £25,000 and £50,000.

These machines are more accurate than static machines and can be used for a variety of different applications.

The least expensive type of machine is the portable weighing machine, which typically costs between £15,000 and £25,000.

Portable machines are less accurate than other types of machines but are much easier to move and set up.

Managing the Cost

The cost of a vehicle weighing machine is a significant investment for most businesses. However, there are a few things that you can do to manage the cost of your machine.

First, you should consider how often you will need to use the machine. If you only need to use the machine occasionally, you may be able to save money by renting or leasing a machine instead of purchasing one.

Second, you should consider the accuracy of the machine. More accurate machines typically cost more than less accurate machines. However, if accuracy is important for your business, it may be worth investing in a more expensive machine.

Finally, you should consider the features and functions that you need in a vehicle weighing machine. You may be able to save money by choosing a less feature-rich model.

To learn more, get in touch with us today.

You may also like:

1. 3 Common Types of Vehicle Weighing Solutions
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The post How to Manage the Cost of Vehicle Weighing Machines appeared first on Weightru.

When it comes to weighing machines, there are two main types: Second hand and new.

Both have their own set of pros and cons, so it can be difficult to decide which one is right for you.

In this blog post, we will compare Second hand vs new vehicle weighing machines, so that you can make an informed decision about which type is best for your business.

Advantages of Second Hand Weighing Machines

Second hand weighing machines have a few advantages.

First, they are usually much cheaper than new machines.

Second, they often come with a warranty or guarantee, so you can be sure that they will work properly.

Finally, Second hand machines are often easier to find than new ones.

Disadvantages of Second Hand Weighing Machines

However, there are also some disadvantages to Second hand weighing machines.

First, they may not be as accurate as new machines.

Second, they may not last as long as new machines.

Finally, Second hand machines may not have all the features that you want or need.

Advantages of New Weighing Machines

New vehicle weighing machines also have some advantages.

First, they are generally more accurate than Second hand machines.

Second, they often come with more features and options.

Finally, they usually have a longer warranty or guarantee than Second hand machines.

Disadvantages of New Weighing Machines

However, there are also some disadvantages to new vehicle weighing machines.

First, they can be very expensive.

Second, they may not be as easy to find as Second hand machines.

Finally, you may not be able to get the same warranty or guarantee with a new machine that you would with a Second hand machine.

Concluding Remarks

So, which is better for you? Second hand or new vehicle weighing machines?

The answer depends on your needs and budget.

If accuracy is your top priority, then you should go with a new machine. However, if you are on a tight budget, then a Second hand machine may be the better option for you.

Whatever you decide, make sure to do your research so that you can make the best decision for your business.

To learn more, get in touch with us today.

You may also like:

1. A Complete Guide on Weighing a Lorry
2. Electric Vehicles: Is The Future Light?
3. Fines & Penalties for Overloading Vehicles – Preventative Solutions

The post Second Hand vs New Vehicle Weighing Machines: Which is Better for You? appeared first on Weightru.

If you are in the transportation industry, then you know that it is important to know how to weigh a truck. 

This is because there are regulations governing how much weight a truck can carry. 

And with the rise in the number of Weigh in Motion (WIM) Sensors and random checks, it is more important than ever to know the weight of your vehicles to avoid any big fines. 

In this guide, we will walk you through the process of weighing a truck, so that you can be sure to stay within the legal limits. 

Let’s get started!

How to Weigh a Truck?

A vehicle may be overloaded on any of its axles, its gross weight, or its trail weight, which are all considered separate offences. 

For instance, if a truck was overloaded on two axles and its gross weight, this would result in 3 separate fines. 

To ensure you don’t exceed this, weight limits are provided on the manufacturer’s plate on the vehicle – they are determined by the technical specification of the truck and the need to protect UK roads. 

Currently, there are only two ways to weigh a truck directly: weighbridges and axle weigh pads. 

However, weighing products before they are loaded is an alternative that extends the range to pallet truck scales, platform scales, and weigh beams/U-Frame scales.

Weighbridges

Weighbridges are used to calculate a vehicle’s load, which is measured by weighing the vehicle when empty and when full. 

This may be done with either your personal on-site weighbridge or one of the private weighbridges available throughout the country. 

Having a weighbridge on the site is one of the most straightforward methods to guarantee that you’re following legal requirements. 

You may avoid financial or legal penalties by weighing your vehicles before they depart the site. However, they aren’t the most popular solution because they cost around £16,000 and above. There’s also a second restriction: weighbridges need a lot of space, which isn’t always available.

Axle Weigh Pads

Axle Weigh Pads are used to compute individual axle weights and overall gross weight of a vehicle. 

And one of the benefits of them is that they are intended to be lightweight and portable. This means they may be taken with a truck and used throughout the trip, as needed. 

The cost of weighing your vehicle with an axle scale is significantly lower than installing a weighbridge, and they are in some ways more accurate; a weighbridge can only measure the overall weight of a truck, however, Axle Weigh Pads can calculate the total weight of each axle. 

This implies that they will also draw attention to uneven loading, which can help to minimise wear and tear on your trucks.

Weighing Goods Before Loading the Truck

Pallet Truck Scales

Pallet truck scales are a great choice for weighing your cargo before loading it onto a truck. 

Because it takes less time to weigh the load and pallet truck scales are far less expensive than both Axle Weigh Pads and Weighbridges, this helps to improve efficiency. 

However, you should keep in mind the weight of your truck when empty (the tare weight), as it’s not feasible to weigh the vehicle itself with these scales.

Platform Scales

While pallet truck scales are not as fast and flexible as platform scales, which allow you to weigh and move the items at the same time, they are typically more precise than pallet truck scales and, if needed, can measure up to a higher capacity. 

If you need to weigh palletised products and use a fork truck, consider a pit mounted platform scale, which only requires you to go over the scale to get a weight. However, in order to remove the fork truck from the scale’s reading, you’ll need to know its weight.

Weigh Beams and U-Frame Scales

Platform scales are popular, but they’re inconvenient to move and difficult to store. 

Weigh Beams and U frame scales are a portable alternative that may be taken to the item to weigh it instead of vice versa. When not in use, Weigh Beams and U frames can be stored away.

The Bottom Line

Overloaded trucks will contribute to a wide range of concerns. 

Trucks that are heavier than the standard limit increase the risk of accidents (as they are more unstable, need a longer stopping time, over-speeding when driving downhill etc.), accelerate the deterioration of roads and infrastructure, and create uneven comparisons between transportation modes and operators.

Not to mention, overloading is breaking the law!

Please contact us today to find out more.

In the meantime, check our full range of vehicle weighing solutions here.

You may also like:

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2. 3 Common Types of Vehicle Weighing Solutions
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The post How to Weigh a Truck? appeared first on Weightru.

Load cells are sensors that are used to measure weight or force. 

They are commonly found in industrial and manufacturing settings, but they can also be used in a variety of other applications. 

In this comprehensive guide, we will discuss the different types of load cells, how they work, and some of the common applications for them. 

What Are Load Cells?

Most industrial weighing equipment contain load cells, which are essential components. 

The most basic definition of a load cell is that it measures weight – or, more accurately, directional force – by means of a combination of springs and strain gauges converted into an electrical output.

Depending on the intended application and environment, load cells come in a variety of forms and standards. 

Some types, however, require calibrated proving rings to determine load displacement – although this is less common. Strain gauge load cells are widely used in the weighing sector, with the exception of certain laboratories where precise mechanical balances are still utilised.

Among the many sorts of load cells available, distinct types and designs can be distinguished in two key ways:

• By the specific technique they use to detect weight (compression load cells, tension load cells, and other measurement types)
• By the type of output signal generated (hydraulic load cells, piezoelectric load cells and other various configurations)

It should be stated that, in a strict sense, any true load cell will always be designed to operate (and should therefore be aligned) in the direction of gravity. 

However, the term “load cell” is frequently used to refer to a wide range of force-sensing device kinds, many of which are specifically designed to detect forces applied from all directions.

Many workplaces nowadays have a similar meaning for these phrases, so it’s good to be precise about the sort of device you’ll be using for your intended application when calculating load cell prices or planning to purchase load cell components.

How Do Load Cells Work?

Spring elements attached to strain gauge materials (usually foil meshes or semiconductors) are most often made of steel or aluminium, resulting in a strain gauge that is both extremely durable and somewhat elastic. 

Deformation will occur to some extent under enough pressure, whether it is down force from above (compression) or a pulling force from below (tension), before returning to their original form and shape. The strain gauges can precisely measure the degree of this deformation in the spring components. 

In a typical load cell, it’s this micro deformation analysis that is transformed into an extremely precise weight reading using electronic means. In this way, directional pressure affects a load cell transducer and generates an electrical signal that is proportional to the measured force. 

Because they are sensitive to changes in temperature and humidity, load cells may be affected by a variety of external factors that must be adequately controlled, monitored, and adjusted. 

Overall temperatures, for example, might influence the structure (and therefore electrical resistance) of any material, as well as a wide range of other environmental issues such as bad weather, dampness and dust ingress, and changes in ambient conditions between sites.

Types of Load Cells

In the UK and the rest of the world, there are several load cell types and configurations available for industrial, manufacturing, and household usage. 

In this section, we will give a brief outline of each of these types and what sorts of applications they might be best suited to.

Compression Load Cells

A compression load cell measures downward or lateral “pushing” forces only, much like a traditional weighing machine. They are also known as “column load cells,” “pancake load cells,” or “donut load cells.” 

They’re often equipped with an integrated button design, making them a lightweight and efficient type of load cell for use in tight spaces. They’re especially prevalent at silo and boat weighing stations in industrial settings.

Tension Load Cells

A tension load cell is a type of strain gauge that measures forces that “pull” on it – usually from below – in the same way as a hanging digital scale at a grocery store fresh produce aisle. 

Tension load cell transducers (also known as tensile load cells, tension links, or load links) are frequently used on an industrial scale for weighing vessels and suspended hoppers, material research and testing, laboratory environment general force measurement applications, and in aerospace process monitoring.

Hydraulic Load Cells

Hydraulic load cells incorporate a diaphragm attached to the piston that measures displacement under force. The tube of filling fluid is compressed or expanded as pressure rises or falls, which is then detected and converted by the load cell into a readout. 

Hydraulic pressure load cells are frequently used in riskier, more environmentally harsh, or difficult-to-reach places because of their greater robustness compared to the delicate electrical circuitry of many other load cell types. 

That said, they are typically used in simple industrial and agricultural weighing applications, where common environmental challenges include moisture, dirt or chemical exposure.

Micro Load Cells

Due to its compact nature, micro load cells usually rely on semiconductors, rather than foil strain gauges to sense and measure deformation. 

They’re available in a number of configurations and styles, including both compression and tension varieties, and they may be used in a wide range of settings as bigger versions (as long as they can tolerate enough pressure). 

Miniature or micro load cells are frequently used in cases where space is limited. They generally provide extremely accurate and precise readings ranging from 10 g to 2000 pounds, depending on the brand and model. 

When shopping for micro load cells, it’s important to note that the majority of micro versions are restricted to measuring force from a single direction, so it’s vital to understand any “parasitic forces” (i.e., forces being applied from another direction) that may jeopardise the measurement’s accuracy or usefulness.

Piezoelectric Load Cells

In the case of dynamic loading, less sturdy strain gauge-type load cells can fail as a result of repeated application of sufficiently high dynamic load cycles. 

Essentially, piezoelectric load cells function on similar principles to conventional strain gauge load cells – that is, they use the basic principles of deformation. 

However rather than strain gauge foils, piezo cells are constructed of a different sort of transducer material. This material is able to transform the readings of dynamic and frequent force applied on it into an electrical output based on changes in resistance across the material. 

Compared to regular load cells, piezoelectric sensors can’t be used for taking static measurements of weight or strain, because these create a fixed amount of charge on the material. 

As a result, the voltage output does not change under static load, but some piezoelectric applications can be adapted with accessories like charge amplifiers to provide quasi-static measurements in the right conditions.

The Takeaway

An often overlooked but crucially important component, load cells are used in almost every modern industrial, manufacturing, weight-based sales or quality assurance environment you could name. 

Today’s markets offer a wide range of configurations, brands, and load cell transducer types, and some understanding of what they are and how they function is necessary when selecting the best product type for your intended application.

To find out more, please get in touch today.

In the meantime, take a look at our Vehicle Weighing Solutions here.

You may also like:

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2. Weighing Scales: A History of Innovation
3. How do Weighing Scales Work?

The post How Do Load Cells Work? A Comprehensive Guide appeared first on Weightru.

If you are in the market for a weighbridge, there are a number of factors you need to consider before making your purchase. 

A weighbridge is a long-term investment that demands careful research before making a final purchase decision. 

Cost is always an issue, but only choosing on price will almost certainly result in difficulties later on. 

Not all weighbridges are created equal, and it is important to find one that meets your specific needs. 

So what are the key factors that should be considered? 

In this blog post, we will discuss the top 12 factors to consider before buying a weighbridge. 

1. Choice of Weighbridge

Choosing the number, type, size, and capacity of your weighbridge(s) is an important stage in the process. 

So, getting expert advice from the start may help you avoid expensive modifications or upgrades in the future.

2. Manufacturing Pedigree

Reputable weighbridge suppliers should be able to show evidence of the quality of the key components and materials used in their weighbridges, as well as a documented and organized manufacturing process. 

For a growing number of initiatives, weighbridges must be CE certified to demonstrate that they meet the most recent EN1090 standards for constructional steel; this includes the steel’s traceability and quality, as well as in-house welding competence.

3. Key Component Manufacturer 

The quality of the key elements of the measuring chain, such as weighing equipment and software, has a major influence on weighbridge performance and long-term dependability, including the all-important load cells, junction boxes and instrumentation. 

There are several advantages if these items are created and manufactured by a single firm. 

Stainless steel canister load cells, when coupled with well-designed mounting hardware, provide the greatest long-term solution, according to research. 

Load cells must possess the tightest IP69K international classifications for optimum environmental sealing and instrumentation must be durable.

4. Single Source Responsibility

There are several advantages to ‘single-source’ supply for all of the crucial weighbridge components, including software, that offset potential risks and work together to provide optimum performance and reliability. 

However, many modern weighbridges are more complex, incorporating a variety of peripheral equipment such as traffic controls, vehicle identification systems, driver-operated terminals, and radiation detection systems. 

The seamless and effective integration of all these by a single supplier is very advantageous — and if there’s an issue, there’s only one place to go.

5. Weighbridge Service & Support

Weighbridges are designed to operate in some of the most severe situations and harshest environments on a daily basis. 

Hence why it is so important that they must be serviced and maintained on a regular basis. 

That said, suppliers may now provide comprehensive nationwide service and support, thanks to trained and certified engineers who can maintain your weighbridge system running effectively and accurately. 

As such, setting up a documented service agreement from the start will give comprehensive coverage for all critical weighbridge components and software.

6. Weighbridge Software

This is one of the most significant features of a weighbridge system, and if it isn’t properly specified in a Functional Design Specification (FDS) document, it might be a weak link. 

Not only does weighing software need to manage the entire weighing procedure and data capture, but it should also integrate with well-known management systems like SAP, Sage, and Navision.

Moreover, the control system must provide an interface between the operator and the weighbridge system. It should be simple to use, rugged and have the ability to integrate with other systems. 

The control system must also be able to provide a printout of the weighing transaction, which is then given to the truck driver as proof of the weight and transaction.

7. Future Proof Designs

Even when a weighbridge system is well planned and designed, there may be operational modifications that need to be made at some time in the future. 

Working with a reputable supplier who designs and creates key components as well as writing the software will guarantee that any instrumentation or software upgrades can be carried out without redundancy.

8. Calibration

Inaccurate weighbridges are prohibited by law and might result in a loss of income or damaged customer relationships. 

Due to this, weighbridges must be calibrated on a regular basis. Plus if key components are replaced, re-verification is required. Weighbridges must be weighed every day to ensure they are functioning properly. 

By working with a company that is certified for the self-verification of weighbridges and uses its own test weight vehicles, you can rest assured that your weighbridge calibration will be re-verified promptly and correctly, minimising any downtime.

9. Cost of Ownership

Perhaps an over-used or even outdated term, but it is still very relevant when it comes to weighbridges. 

Sometimes, the initial low cost of a weighbridge solution can soon become an expensive problem in terms of downtime, unwanted repairs and replacement.

Before making a selection on which weighbridge system to acquire, potential customers should think about all of the necessary aspects and seek professional advice.

10. Third Party References

Third-party testimonials from previous customers provide strong evidence of a weighbridge provider’s abilities.  

Furthermore, look for references from other industries as this will give you a better understanding of the supplier’s experience and expertise in different market sectors.

11. Weighing Accuracy

One of the most important aspects to consider when purchasing a weighbridge is its accuracy.

The desired level of accuracy will be dictated by the type of weighing application and what degree of certainty is needed for legal or commercial purposes. 

If a weighbridge doesn’t have adequate levels of accuracy, it might result in revenue losses. For example, if a truck is carrying 30 tons but the weighbridge only records 29 tons, then the company is losing money on every truck that passes through.

12. Installation & Commissioning

A professional installation will ensure that your weighbridge is properly aligned and level, thus providing accurate readings. 

Furthermore, it’s important that commissioning is carried out by qualified personnel in order for the system to function correctly and efficiently.

Rounding Up

When it comes to choosing a weighbridge, there are many factors to consider in order to ensure that you make the best decision for your business. 

By taking into account all of the above factors, you can be sure that you’ll find the perfect solution for your needs.

For more information, please get in touch today.

In the meantime, take a look at our weighbridge solutions here.

You may also like:

1. How to Increase the Durability of a Weighbridge
2. 6 Reasons Why Your Business Needs a Weighbridge
3. How to Effectively Manage a Weighbridge Site

The post The Top 12 Factors to Consider Before Buying a Weighbridge appeared first on Weightru.

When you are towing a caravan, it is important to make sure that the weight is evenly distributed. 

This will help to prevent any accidents and keep you and your passengers safe while on the road. 

In this blog post, we will discuss how to weigh a caravan and find the right balance for your vehicle.

What is Towing Capacity?

Before you learn how to weigh a caravan, you need to know what number will tell you that you’re overweight. 

Simply, towing capacity is the maximum weight a car can tow legally. 

But even then, it might not be safe or pleasant to do so, especially with a caravan or trailer with a boxy profile. 

Often, the towing capacity will be found in your car’s handbook. If it’s not there, don’t worry you can easily work it out yourself too! 

However what you should know is: the maximum width for any towing vehicle is 2.55m and the maximum length, 7m for a trailer towed by a vehicle weighing up to 3,500kg. 

How to Load a Caravan

If you’re not sure how much weight your luggage will add to your touring caravan, the safest guideline is to avoid exceeding the maximum weight limitations on the side of caution. 

It’s not just the weight of the caravan that matters when it comes to safe and stable towing; it’s also how that weight is distributed; manufacturers recommend placing heavy items at the bottom, near the axle. 

Heavy items distributed throughout the caravan might affect its stability, especially in strong winds and on rough roads. The top regions of the caravan should be used to store lighter objects.

Weighing a Caravan

With towing capacity covered, let’s look at 2 ways you can use to determine the weight of your caravan. 

1. Local Weighbridge

The easiest way is to find a local weighbridge near you, and call ahead to check they can accept you. 

Then simply tow your caravan to the weighbridge, with all its usual contents that you would travel with. 

Once you’re there, you’ll be asked to drive onto the weighbridge plates, and you’ll want to make sure that all of your wheels and the jockey wheel are on the plate – unhitch, and drive off. 

Then, the operator will take the reading, give you a printout, hitch up again and be on your way in no time! 

As long as you are within your towing capacity, you don’t need to do anything. However, if you are over then you’ll need to remove some items to lighten the load. For instance, clothes, food, camping chairs etc., can be placed in the towing vehicle instead.

2. Portable Weigh Pads

The second option to consider is a portable weigh scale, where you simply put it on the ground and drive over it with each wheel of the caravan. 

Then, the portable weigh pads store that data until you have measured each wheel of the caravan to get a total weight figure. 

Plus, it’s a great way to display the weight for the left side of the caravan and compare it to the right so you can then redistribute the weight inside accordingly. 

As we mentioned earlier, for a pleasant on-road performance, you want the weight to be evenly distributed. 

For accurate readings at home, drive onto the portable scale slow and steady, and it’s absolutely vital that you take the reading on a flat and level surface. 

For more information, please get in touch today.

In the meantime, take a look at our Portable Weigh Pads here.

You may also like:

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The post How to Weigh a Caravan: The Ultimate Guide appeared first on Weightru.

If you’re running a business that relies on weighbridges to measure the weight of vehicles, it’s important to make sure that your equipment is as durable as possible. 

Unsurprisingly, weighbridges can take a lot of wear and tear, especially if they’re being used constantly. 

In this blog post, we will talk about how you can increase the durability of your weighbridges, which ultimately falls down to maintenance and care of use. Follow these tips and you’ll be able to keep your equipment in good condition for years to come!

Factors That Lead to Weighbridge Problems

The following factors are some of the common reasons why a weighbridge experiences problems:

Overloading and Heavy Braking

This can be a major problem that can cause damage to load cells, mounting hardware, the deck itself, and its foundations. 

Of course, these things will happen but it’s important to make drivers aware of the consequences. 

To do this, ensure there is sufficient signage around the site, including speed restriction signs.

Lack of Cleaning

This is the most basic, yet often most neglected, element in effective weighbridge maintenance. It’s essential for health and safety and technical reasons to keep the area around the weighbridge as clean as possible. And it’s especially vital in the winter and after heavy rains. 

Lastly, the rubber seal around the edge of the deck on weighbridges with a ‘T’ section is used to prevent debris from entering; it’s critical that this remains in place.

Blocked Drainage and Flooding

Standing water around the weighbridge will aggravate problems, especially with load cells where the sealing may have been affected through damage or corrosion. 

If flooding does happen, extra checks should be made after the water has drained away.

Proper Use and Care

On the whole, the durability of the weighbridges falls down to proper use and care:

• Don’t keep vehicles on the platform for too long: the vehicle must only be on the platform during its weighing then drive off
• Don’t make any sudden maneuvers: forced and sudden maneuvers can damage the scale structure, as well as put workers’ safety at risk
• Don’t exceed the scale’s maximum capacity: although weighbridges are made from durable, highly resistant materials, they are only prepared for optimal use when maximum capacity is respected – otherwise you risk damaging the tipper and affecting weighing results
• Check the weight indicator is zero: before weighing, the indicator should be at zero and stable for an accurate reading
• Remove dirt and water: clean the tipper regularly so that you don’t compromise the correct functioning of the platform

Preventative Maintenance

With there being different types of weighbridges on any given site, it’s wise to take out a maintenance contract with a service supplier who has the expertise and nationwide resources to support a range of equipment. 

In addition to this, weighbridge operators can limit breakdowns by carrying out a simple maintenance regime. For instance, checking for any build up of debris between the deck and the pit or ramps. 

To take this to the next level, predictive maintenance using cloud technology is a great tool available for weighbridge operators. 

With this kind of technology, you can log in to view the performance of the weighbridge – the software can flag up a load cell malfunction, for example. 

As a result, you’re able to detect any problems before they arise and prevent any further damage from happening.

The Bottom Line

When it comes to increasing the durability of weighbridges, basic housekeeping will pay dividends and help reduce any unwanted breakdowns. 

By following these tips above, you can reduce unnecessary costs on repairs and replacements, and prolong the correct operation of the bridge.

Please get in touch today to find out more.

In the meantime, check out our Weighbridge Maintenance Service here.

You may also like:

1. 6 Reasons Why Your Business Needs a Weighbridge
2. Weighbridge Fraud: 5 Crafty Ways Truck Scales Can Be Tricked
3. How to Effectively Manage a Weighbridge Site

The post How to Increase the Durability of a Weighbridge appeared first on Weightru.